One Shot Blade® is not just how we build blades. It is a patented process, granted by the European Patent Office.
European Patent
A method for manufacturing a wind blade and a wind blade manufactured with said method
| Granted | 11 December 2024 |
| Priority | 6 July 2021 (IT 102021000017771) |
| International application | PCT/IB2022/056231 · WO 2023/281407 |
| Inventor | Angelo D'Ettore |
| Proprietor | Bladeworks S.r.l. |
Read the patent European Patent Register WIPO – WO 2023/281407
A method for producing a complete wind turbine blade in a single resin infusion, inside a closed, rigid, reusable mould set — and the blade that results from it.
Shell, shear webs and trailing-edge elements are infused together. There are no bonded joints anywhere in the blade.
Glass or carbon fibre runs continuously around the whole aerofoil section, with no cut or interrupted fibre in the closed sections.
The internal cavities are formed by stiff moulds, later extracted through the root. Thicknesses and internal corners come out exactly as designed, blade after blade.
The closed mould set replaces single-use consumables, cutting waste at every cycle.
Fewer process steps and no bonding mean shorter production times and lower cost, while the continuous structure delivers higher strength for the same weight — or the same strength with less weight.
European patent granted. Applications also filed in China and Japan.